The Electroless Nickel Plate Jig for Metal Stamping is a high-end instrument developed to improve the precision and durability of metal stamping operations. This jig is made with cutting-edge electroless nickel plating, which offers exceptional corrosion resistance and long-lasting performance even in the most demanding industrial settings.
Key Features :
High Corrosion Resistance : This prevents degradation or rusting, even when exposed to the harsh chemicals in the electroless nickel plating bath.
Durability and Strength : It provides strength and stability to securely hold components in place during plating, which is essential for achieving precise and high-quality results in metal stamping operations.
Precision and Accuracy : Producing high-quality, functional parts in the metal stamping sector, where accuracy and repeatability are crucial for ensuring product quality.
Resistance to Chemical Exposure : This ensures that the jig remains stable and functional, even after extensive use in aggressive chemical environments.
Lightweight but Strong Construction : the jig is constructed from lightweight materials, which makes it easier to handle and manipulate within the plating system.
Long-Lasting and Cost-Effective : The long lifespan of the jig reduces the frequency of replacements, helping to lower operational costs and improve overall productivity.
Process : Turning
The turning process includes polishing the electroless nickel surface, which is required for a smooth and consistent finish. This process is critical for reducing friction, which can negatively impact the jig's performance during its use in metalworking processes like stamping, drilling, or turning itself.Treatment : Hardening
To achieving hardness levels of 60-62 HRC for enhanced durability and wear resistance. This achieves outstanding surface finishes as well as increased hardness by combining precision electroless nickel plating and treatment hardening capabilities. For parts that must withstand high degrees of wear, friction, and exposure to harsh conditions, this makes it perfect.Finishing : Turning
Finishing turning and electroless nickel plating applications provide exceptional precision and efficiency. This jig enables proper workpiece alignment and stability throughout the turning operation. It is specifically developed to maximize the last phases of turning and the subsequent electroless nickel plating process, resulting in uniform, corrosion-resistant coatings.Material : XW41
The XW41 is made of robust materials and provides good support during complicated procedures, reducing mistakes and increasing production workflow efficiency. Its design is user-friendly, and it can perform a range of functions, including securely gripping workpieces and guiding them through sophisticated machining procedures.Industry Application :
Automotive Industry : Used in the automotive industry for manufacturing parts such as shafts, gears, brake drums, camshafts, and pistons. These parts require high precision and surface quality, making turning ideal for the job.
Medical Device Manufacturing : For creating parts like surgical instruments, implants, and prosthetics. Materials like stainless steel, titanium, and polymers are commonly turned to achieve the required geometric accuracy.
Manufacturing of Industrial Equipment : To create components such as rotors, bushings, and bearings. These parts must be robust and wear-resistant for long-lasting performance.
Tool and Die Industry : Used to produce molds, dies, and specialized tools for manufacturing processes like stamping, forging, and injection molding.
Electronics Manufacturing : To create components for consumer electronics, such as connectors, casings, and heat exchangers, which require high dimensional accuracy and surface smoothness.
Singapore
